Barco RLM W8 Wartungshandbuch

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- 10 - E). Lamp Replacement The lifecycle of ordinary projection lamp typically lasts for 1500 hours before req

- 100 - 16. Take off the bracket of FIP. 17. Loosen 1 pc M3*6 screw on the bracket of Fan 9 & Fan10 board.

- 101 - 19. Take off the bracket of Fan 9 & Fan10 board. 20. Loosen 3 pcs M3*6 screws and take off the brac

- 102 - 22. Loosen 2 pcs M4*10 screws on bottom of Lens Mount cover. 23. Loosen 1 pc M4*8 screws to remove fron

- 103 - 25. Tear down the small front panel. 26. Loosen 4 pc M3*6 screws on bottom of front cover, then take

- 104 - 27. Loosen 7 pcs M4*10 screws on the bottom of DMD engine.

- 105 - 28. Tear down the DMD engine. 29. Loosen 1 pc M3*6 screw on the front of Lamp module

- 106 - 30. Loosen another 1 pc M3*6 screw on the front of Lamp module base. 31. Loosen 1 pc M3*6 screw on the

- 107 - 33. Pull the Lamp module base toward left. 34. Loosen the 2 pcs M3*6 screws on the illumination system

- 108 - 36. Put back relay Lens on illumination base. ** Note: When we take off integrator system assemb

- 109 - 7. Exchange Lamp Module 1. Loosen the 2pcs screws on the left side Lamp cover of projector, then and op

- 11 - Step3: Use screwdriver to loosen the screws as shown in the illustration. Loosen the

- 110 - 8. Exchange Projector Filter 1. Loosen the 2pcs screws on the right side filter cover of projector, th

- 111 - z Fan Location

- 112 - Fan No. Function CN - BD Connect FAN 1 Power Fan A CN9801 FAN 2 Power Fan B CN9802 FAN 3 R/G DM

- 113 -  Wire Clip & Dressing (A)

- 114 - (B)

- 115 - (C)

- 116 -  Folding Mirror Adjustment 1. Disassembly the top cover. 2. Check the full-white image where col

- 117 - z Kit definition & Pictures  Projector spare part No. Part Nr. Parts Description 1 BME RLM W8

- 118 - 23 FAN 01 - POWER FAN A 24 FAN 02 - POWER FAN B 25 FAN 03 - R & G DMD FAN 26 FAN 04 - B DMD F

- 119 - 1 2 3 4 5 6

- 12 - Step6: Replace the lamp cover and firmly secure the two screws on the lamp cover.

- 120 - 7 8 9 10 11 12

- 121 - 13 14 15 16 17 18

- 122 - 19 20 21 22 23 24

- 123 - 25 26 27 28 29 30

- 124 - 31 32 33 34 35 36

- 125 - 37 38 39 40 41 42

- 126 - 43 44 45 46 47 48 Please refer to Page 136 ~ Page 141

- 127 - z Unpack the unit

- 128 - Carton inside W6 projector Carton IN - Dim. 990*673*400 Out - Dim. 1006*689*432 Carton Ou

- 129 - 1. CD 2. WEEE Sheet 3. Quick Start Guide

- 13 - 2. Compliance of Safe Repair Be sure to read this Service Manual before providing services. In the proje

- 130 -  Lens part Assembly & Disassembly procedure Task 1: Disassembly the RLD lens Step 1: Disasse

- 131 - Step 2: Disassembly lens flange and motor cover Step 3: Disassembly motor module

- 132 - Task 2: BARCO RLM W Lens. Step 1: Assembly motor bracket Just keep projection lens and motor module

- 133 - Step 2: Assembly motor module Focus motor Blue /Red Zoom motor White /Brown Fixed moto

- 134 - Step 3: Assembly motor connector and motor cover Fixed w

- 135 - Step 4: Assembly lens Clip Step 5: Assembly Lens cover Part E (2 screws) Fixed bracket insert

- 136 - Finish photo:

- 137 -  Lens part list Consign Part list Item 4: Screw M3*0.5 x2 Item 1: Bracket Motor x1 Item 2: St

- 138 - Item 4: Screw M3*0.5*6 x2 Item 3: Wire Saddle x1 Item 2: Bracket Connector x

- 139 - Item 3: Screw M2*0.4 x 4 Item 2:

- 14 -  Technical Specification Technical Specification Feature Product Name BARCO RLM W8 Dimensions

- 140 - Item 2: Screw M4*0.7 x 3 Item 1: Clip Lens

- 141 -

- 142 -

- 143 - BARCO P/N DESCRIPTION R9832740 PROJ LENS FIXED 0.8-1.0 F2.5 R9832741 PROJ LENS FIXED 1.2 F2.5

- 15 - 6. Composite (Video)- 1 RCA x 1 7. RS-232C IN x 1 8. 12V TRIGGER x 2 9. IR ext. x 1 10.10/100 BASE-T (RJ-4

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- 17 -  Troubleshooting & Error Code System Flow chart Lamp Ignition Sys

- 18 -

- 19 - LED Status The table for the 3 LED indicators as below: Status Blue(Standby)Green (Power) Red (Issue)

- 2 - Version Description Date 00 Initiation Aug. 17, 2010

- 20 - Error Code Description list Barco RLM W8 error message No. Error Message Led status Description 0 Err

- 21 - 30 ErrMsgFan11RotateError: 6 Fan 11 rotation error 31 ErrMsgFan12RotateError: 6 Fan 12 rotation error 32

- 22 - As all above Led display and error code, they will be checked in the Error Mode when system gets error or

- 23 - J7: Inlet (Ti) sensor J11: DMD (Tc) sensor J21: Lamp A LAMP BALLAST BD J24: Lamp B

- 24 - FAN Status Fan No. Function Type CN - BD Connect FAN 1 Power Fan A CN9801 FAN 2 Power Fan B C

- 25 - RS-232 command of Fans Control statement as below: Op fan1~ fan12 = x , where x is the value about

- 26 - Please follow below three kinds of error debugging to get error code: z Use RS-232 command to get error

- 27 - z Timing Chart Supported Signal Timings (DVI) Signal Type Resolution Frame rate Video S-video SCART Y- P

- 28 - 480i 59.94 x 576i 50 x 480p 59.94 x x x x x x

- 29 - Timing name Freq. H(KHz) Freq. V(Hz) Clock (M Hz) H period H display H Sync H backp V Total V displa

- 3 - BARCO RLM W8 Projector PLEASE NOTE The information contained herein is based on the experience

- 30 - 1920X1200 61.816 49.93 158.25 2560 1920 200 320 1238 1200 6 29 1400X1050 65.517 59.98 121.75 1864 1400 144

- 31 - z Remote Control Use  Projector Remote Control Below table lists the IR codes that the product is comp

- 32 - Table : Barco IR Codes & Keynames No. Code 1 Code 2 RS232 Keyname Remote Button Description 0-2

- 33 - Table : Barco IR Codes & Keynames No. Code 1 Code 2 RS232 Keyname Remote Button Description 0-16

- 34 - For the included remote control, the following is required: • The projector and the remote shall be desi

- 35 - Figure 1: IR Remote Control Layout For the projector IR interface, the following

- 36 - Figure 2: IR Reception Angles

- 37 -  Remote Control Installation

- 38 - z Software Download Process Projector firmware Download procedures 1. Firmware downloads procedure: 1-1. C

- 39 - 1-7. Click “Upgrade SW” to start the firmware upgrades process. Prior to the firmware upgrade process, y

- 4 - Table of Contents z Introduction of the product & Safety precautions z Unpack the unit z Block D

- 40 - 1-10. Depending on the file size of the firmware, it may take about 12 ~ 25 minutes before the firmware

- 41 - 2-4. Input the command “op dlw2 = 1” on the terminal 2-5. Close and Exit the terminal program. 2-6. Ac

- 42 - 2-7. Click “Search” button, the available COM port (likes COM:1) will be listed after searching and shown

- 43 - 3-4. Key in the projector IP on the web browser (the recommended web browser is IE 6.0 or later version, t

- 44 - 3-6. Key in the IP address and followed by “/firmwareUpdate.htm” on the URL box as below to activate the f

- 45 - 3-9. Wait until the firmware upgrade process finished. 3-10. The following message will be shown after

- 46 - 3-11. RJ-45 Test procedures Key in your Projector IP to web browser Information

- 47 - 4. Barco RLM W6/W8 Ballast Firmware upgrade procedure Ballast Firmware upgrade procedure: 1. Before proc

- 48 - 8. Press “Browse” button and then locate and select the new ballast firmware to be flashed. 9. Press

- 49 - 11. Switch off the AC power of the projector. 12. Repeat the above steps #2 ~ #11 for the firmware up

- 5 - z Introduction of the product & Safety precautions BARCO (RLM W8) is compact WUXGA (1920 x 1200 Widesc

- 50 - After finishing downloading all software in projector, please go to OSD to check your revision confirmatio

- 51 - z RS-232 Communication  RS-232 Operation Executive Command z Interface and Requirements The RS-232 Co

- 52 - Operation Commands Values Execute (none) Performs an action such as a reset. Motor operation command: Fo

- 53 - Input: op auto.img [CR] Response: OP AUTO.IMG The list of valid operation commands for Barco RLM W8 is sh

- 54 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 2-3 saturat = ? + -

- 55 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 3-1 zoom = ? 0 = Off 1

- 56 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 5-2 ceil.mode = ? 0

- 57 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 5-10a Lens.center (execute)

- 58 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 5-28 scen.blk.left scen.b

- 59 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 6-11 btn.1 = ? 0 = HDMI

- 6 - Caution: *The projection lens surface has a special coating. 1. Do not use abrasive cleaners and detergen

- 60 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 6-14 btn.4 = ? 0 = HDMI

- 61 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 6-17 trig.2 = ? 0 = 5:4

- 62 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 7-5 pip.src ? 0 = Of

- 63 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 8-12 CS_cust_My = ? 000

- 64 - Barco RLM W8 Operation Commands Command Item Operation Commands Values Notes 0.6 errcode ? 0=ErrMsgOver

- 65 - Note9: pip.sel can NOT be set to 0. Note10: Not applicable when pip is off. Note11: Not applicable when la

- 66 - Appendix 1: Main Select HDMI 1 HDMI 2 RGB D-15 YUV 1 RGBHV / YUV 2 Composite Video S-Video

- 67 - Appendix 3: The allowable combinations of warp, blanking and ScenergiX were summarized as the following ta

- 68 - z Block Diagram  All Function

- 69 -  Power Function Dual Ballast (330W x 2) (CN102, Q106)

- 7 - The interval is depending on the smoke density. Dust clogs at the filter will prevent the projector from

- 70 - z Replacing Procedures 1. Top cover disassembly 1. Loosen the 14 pcs M4*6 screws. 2. Open the top

- 71 - z Board Location

- 72 - 2. Exchange Motor board 1. Unplug the 7 pcs connectors on the motor board. 2. Lo

- 73 - 3. Exchange Fan A / Fan B / Fan C board 1. Loosen each 2 pcs M3*6 screws then you can exchange Fan A / F

- 74 - 4. Exchange Micro control board / Video board / W2 board / RJ-45 board / Keypad board / IR board 1. Lo

- 75 - 3. Loosen 4 pcs M4*6 screws on the right side of back cover. 4. Loosen 3 pcs M4*6 screws

- 76 - 5. Loosen 4 pcs M4*6 screws on the left side of back cover. 錯誤! 6. Loosen 2

- 77 - 7. Loosen 1 pc M4*6 screw on the control module. 8. Unplug the 2 pcs connectors fr

- 78 - 9. Pull the rear cover and take off it. 10. Loosen 1 pc M3*6 screw on the back cover

- 79 - 11. Loosen 4 pcs M3*6 screws on the back cover, and then tear down the Keypad board. 12.

- 8 - Step2: Remove the dirty filter; you can clean it directly using water. Leave it to dry before replacing it

- 80 - 13. Unplug the 3 pcs connectors on the right side of W2 board. 14. Unplug the 8 pcs connectors o

- 81 - 15. Unplug the 7 pcs connector on the left side of Micro control board. 16. Unplu

- 82 - 17. Loosen the 16 pcs screws on the rear cover. 18. Pull the whole control modul

- 83 - 19. Loosen the 3 pcs M3*6 screws on the Micro control board. 20.

- 84 - 21. Disconnect the right connector under Micro control board. 22.

- 85 - 23. Unplug the connector and loosen 1 pc M3*6 screws on the RJ-45 board. 24. Loose

- 86 - 25. Strip down the bracket from control module. 26. Loosen the 7 pcs M3*6 screws

- 87 - 27. Strip down the video board. 28. Loosen the 4 pcs M3*6 screws on the W2 board.

- 88 - 29. Strip down the W2 board.

- 89 - 5. Exchange ballast board / power board 1. Remove the 1 pc M3*6 screws on the bracket. 2. Tear do

- 9 - Step4: Reattach the filter cover and tighten the two screws.

- 90 - 4. Loosen the 4 pcs M4*6 screws on bottom of right side cover of projector. 5. Loosen the 2 pcs M3

- 91 - 7. Loosen the 1 pc M3*6 screws on top right root of power module. 8. Loosen the 1 pc M3*6 screw on

- 92 - 10. Loosen the 1 pc M3*6 screw on down right root of power module. 11. Unplug the 2 pcs lamp high-volt

- 93 - 13. Open the top cover of power module upward. 14. Be careful to pull the wire from indentation of po

- 94 - 16. Loosen the 3 pcs M3*6 screws on the top of power board. 17. Loosen the 3 pcs M3*6 screws on the down

- 95 - 6. Exchange DMD Engine / Integrator System Assembly 1. Loosen the 4 pcs M4*6 screws on the left of

- 96 - 4. Loosen 5 pcs φ3*6 screws and take off the bracket. 5. Loosen the 1 pc M3*6 screw near the front of F

- 97 - 7. Loosen 1 pc M3*6 screw near the back of Fan B board. 8. Loosen another 1 pc M3*6 screw

- 98 - 10. Take off the top cover module of air output. 11. Loosen 3 pcs M4*10 screw and take off the bottom cov

- 99 - 13. Loosen another 1 pc M3*6 screw on bracket of FIP. 14. Loosen another 1 pc M3*6screw on bracket of FIP